As the manufacturing industry evolves toward multi-process capabilities and rapid delivery, CNC model makers can no longer rely on a single processing method. To gain an edge in development time, cost control, and low-volume prototyping, we have integrated Formlabs’ professional-grade 3D printing and post-processing systems. This allows us to combine rapid prototyping with our professional CNC model workflow, creating a new hybrid manufacturing approach.
Rapid Prototyping with the High-Speed Form 4 3D Printer
The Formlabs Form 4 provides an exceptional prototyping solution during the early model design stage. Equipped with the latest LFD and LPU 4 technology, it offers industry-leading speed and stability. This allows us to produce high-precision parts—up to 50 microns—in just a few hours, making it ideal for concept validation, appearance review, and structural verification.
Real-world Example:
We recently helped a mechanical design client by producing a set of structural housing prototypes within 48 hours of receiving their 3D files. Delivery times may vary depending on the region. This allowed the client to quickly validate assembly fit and ergonomics before we moved into full professional CNC model production—significantly shortening the product development cycle.
Ideal for Low-Volume Prototyping: 3D Printing Instead of CNC Tooling
When producing only 5 to 20 pieces, traditional CNC machining can be cost-prohibitive. By using the Form 4 along with a variety of engineering-grade resins—such as high-toughness, anti-static, and flame-retardant materials—we can directly create mock-ups, assembly test parts, and mold flow simulation models. This agility allows our clients to test designs and enter the market faster, especially useful for startups or early-stage product validation.
Standardized Post-Processing with Form Wash (2nd Gen)
Printed parts are cleaned using the Form Wash (2nd Generation), which automates the resin removal process and eliminates time-consuming manual labor. With improved magnetic agitation and fluid level detection, we can increasing cleaning efficiency by 67% while ensuring consistent surface quality.
Enhanced Part Properties with the Form Cure
In addition to the cleaning process, the final material stability of a model is crucial for CNC machining. The Formlabs Form Cure is a professional post-curing machine designed for large-format prints. Equipped with high-intensity dual-wavelength UV light (365nm / 405nm), a convection heating system that reaches up to 80°C, and a 360° rotating turntable, it provides consistent and reliable curing conditions for various resin types. By precisely setting the curing time and temperature based on the material, we ensure optimal dimensional stability and mechanical strength—an essential step before professional CNC model development.
The Complementary Power of CNC and 3D Printing
While CNC machining delivers precision and material strength, 3D printing offers flexibility, speed, and cost efficiency for prototyping. By combining the two, we’ve established a streamlined hybrid process focused on:
“Rapid design validation → 3D printed prototyping → CNC precision production.”
This synergy greatly improves project efficiency and enhances customer satisfaction.
From Design to Production — Complete Manufacturing Support
Beyond our professional CNC model services, we place strong emphasis on early-stage development support and flexible testing. By integrating Formlabs’ complete printing and post-processing solutions, we can provide high-quality, high-efficiency low-volume prototyping services—helping clients validate designs, conduct rapid testing, and accelerate time-to-market.
Feel free to contact us for a quote or consultation to see how our integrated 3D printing and CNC solutions can support your product development process!